Waste Heat Recycling

Dual Source Heat Pumps

Providing Dual/Multi Source Heat Pumps, the Pure Thermal approach is application based with a committed approach to providing the best advice from the initial concept through to more detailed Dual Source Heat Pump Selection, Specification, Supply, installation and ongoing support.

High Temperature, Low GWP, Low Noise, Industrial & Commercial Dual Source Heat Pumps.

PURE EFFICIENCY | PURE SUSTAINABILITY | PURE SAVINGS

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    Capacities from 30kW to 3000kW and output temperatures up to 120°

    • Utilise and recycle waste heat from air – liquid flow – hot production areas – process cooling – air compressors – production plant …
    • Operate with an efficient led strategy to enable the dual source heat pump to switch between sources with the highest temperature used first
    • Natural refrigerant hydrocarbon dual or multi source heat pump ranges
    • Output temperatures from 35°C to 120°C plus up to 50°C inlet/outlet DT capability
    • Multiple source options – simultaneous output + cooling + waste heat source plus second or third source capability
    • Ultra-low noise dual source input heat pumps with standard 75dB(A) sound power level performance

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    Pure Thermal: Experts in Dual Source Heat Pumps

    With over 15 years of experience in the industrial and commercial heat pump sector, Pure Thermal has established itself as a leader in high-performance, energy-efficient heating and cooling solutions. Their expertise in dual and multi-source heat pumps enables businesses to benefit from advanced heating technology, designed for maximum efficiency, cost savings, and carbon reduction. Dual source heat pumps provide unparalleled flexibility, allowing businesses to utilise multiple energy sources for optimised performance. Whether integrating air, water, ground, or waste heat sources, these systems prioritise the highest available temperature first, ensuring lower operating costs and enhanced energy efficiency. This intelligent approach to heat sourcing makes them ideal for both retrofit and new-build projects, offering a versatile and future-proof heating solution.

    High-Performance Dual Source Heat Pump Technology

    Pure Thermal’s dual source heat pump range is designed to deliver high output temperatures, with models capable of reaching up to 120°C. Available in capacities from 30kW to 3000kW, these systems provide industrial and commercial heating solutions that meet the demands of process heating, district heating, and high-temperature water applications. One of the key advantages of Pure Thermal’s dual source technology is its ability to operate based on a source supply hierarchy. This means the system will always prioritise the highest available temperature for heat extraction, optimising efficiency and reducing electricity consumption. For example, if a chilled water return system provides a 14°C flow during certain periods, the heat pump will select this source over lower-temperature ambient air, ensuring maximum energy efficiency and cost-effectiveness.

    For medium-capacity applications, Pure Thermal offers single-stage Monobloc systems, capable of delivering output temperatures of up to 70°C without requiring a cascade or two-stage configuration. For larger installations, the Pure Thermal PLUS SO System provides a two-stage dual source heat pump, integrating single-system control and operation to streamline efficiency in large-scale heating applications.

    Benefits of Dual Source Heat Pumps

    Pure Thermal’s dual source heat pumps are designed to provide significant cost and carbon savings by utilising waste heat and multiple heat sources. Unlike traditional systems that rely on a single heat source, dual source technology allows businesses to recover and repurpose thermal energy that would otherwise be lost.

    These systems are particularly beneficial in industries where cooling and heating demands fluctuate, as they can seamlessly switch between available energy sources to maintain optimal performance. By integrating waste heat from cooling processes, businesses can generate zero-cost, zero-carbon hot water, reducing their reliance on fossil fuels and lowering operating expenses.

    With the ability to operate from both air and water sources, these heat pumps can be configured to suit site-specific conditions, making them suitable for industrial processing, commercial HVAC systems, and district heating networks. Their modular and scalable design allows for flexible integration, ensuring businesses can expand their heating capacity as needed without compromising efficiency.

    Dual Source Heat Pumps - Recycle paid for waste heat

    Waste heat from manufacturing processes or cooling systems provides an opportunity to utilise a Dual Source Heat Pump. For example, a hospital cooling system will produce waste heat 365 days per year but with significantly higher waste heat produced over the summer and high ambient periods. However, the waste heat (from the non-ambient related cooling demand) over the winter period can provide a fantastic source load for the heat pump at a higher temperature than the external ambient.

    How?

    Surely a heat pump is separate from the cooling system especially where retrofit carbon reduction projects are concerned? That does not have to be the case as a Dual Source Heat Pump can gain real efficiency benefits by using the second time use waste heat from cooling as its source.

    Why?

    Because the chilled water return temperature is at a higher temperature than the external temperature that the air source would normally operate in, the dual source heat pump simply takes heat from the chilled water return and uses this heat as its source.

    Hence the dual source heat pump delivers higher efficiency and greater capacity than when in air source mode but also displaces the input power to the incumbent chiller as the dual source heat pump also provides cooling.

    Do the loads have to be balanced?

    No, the waste heat can be sporadic or varying, the dual source heat pump accumulation system enables the waste heat load to be accumulated in order to provide the most efficient operating conditions for the heat pump. The dual source heat pump seamlessly switches from air source to waste heat source in line with the application requirements.

    Does a dual source heat pump only work with chilled water systems?

    No, the dual source heat pump can operate with any waste heat source be that air or liquid, examples are:

    • Ventilation waste heat
    • Chilled water return flows
    • Condenser circuits
    • Cooling towers
    • Dry cooler circuits
    • Factory production area heat

    Which sectors can benefit?

    Any application that creates waste heat which is rejected to the atmosphere at the same time heating or hot water is required:

    • Hospitals/Healthcare
    • Leisure/Hotel facilities
    • Manufacturing plants
    • Processing facilities

    Any facility that is decarbonising needs to consider recycling waste heat as the first priority, if there is no waste heat then the application is air source only. But waste heat dual source heat pumps will deliver much lower heat pump operating costs than either air or ground/water source heat pump systems. Contact the Pure Thermal applications team to discuss how a dual source heat pump could deliver the highest efficiency levels at your facility.

    Commercial Applications

    Existing or new facilities can now benefit from significantly reduced energy costs by incorporating a Pure Thermal Dual Source Heat Pump system into their installation. In basic terms this provides simultaneous cooling and hot water or heating outputs using significantly less energy than would normally be required. For example, if an application requires 100kW of cooling and also requires 100kW of energy to produce stored hot water i.e. a total of 200kW, the Pure Thermal Dual Source CO2 heat pump will satisfy both requirements but will only require the input power to satisfy 100kW of cooling i.e. circa 30kW.

    This is achieved by an innovative CO2 refrigeration system that combines both cooling and heating outputs; this system recycles the maximum amount of available waste energy to meet the required demand.

    Key Features

    • Reduce energy use by 50% if the production/storage of chilled water and hot water or heating is required
    • High efficiency with total heating & cooling input power being comparable to that required by a standard cooling-only system*
    • Retrofit into existing sites
    • Specify for new installations
    • Install lower-capacity electrical supplies

    Contact Our Dual Source Heat Pump Experts

    Production/Manufacturing Applications

    Even when there is no demand for heating or hot water the Pure Thermal Dual Source heat pump system can be specified to efficiently recycle waste heat from chilled water or condenser cooling. Depending on the requirements of each application the unit can be configured to recycle 100% of a cooling demand or it can be configured to reject heat to the atmosphere as per a conventional Air-Cooled Chiller or Condenser.

    The Pure Thermal Dual Source heat pump provides a practical and proven means of producing cooling and hot water or heating 52 weeks of the year. The typical barriers to the utilisation of heat pumps within a new installation revolve around hot water production. Hot Water production needs to be 65 °C and above with standard heat pumps unable to provide this output. In most cases the additional installation costs and running costs of a fossil fuel system to provide the hot water requirements, make heat pumps a less attractive cost and carbon-saving solution.

    Key Features

    • Cooling process, storage & manufacturing systems
    • Cooling range from 35°C to -15°C
    • Satisfy HVAC cooling demands
    • Produce 65°C + energy for heating or hot water
    • Replace direct electric hot water production
    • Replace gas-fired hot water production
    • Supplement solar thermal hot water production
    • Produce virtually FREE recycled energy
    • Produce virtually ZERO CARBON recycled energy

    *Efficiency will be dependent on individual project conditions and requirements, an individual illustration can be provided with regard to capital cost, operational costs and return on capital, based on actual site-specific information.